Legend:
staff = SRJC administrative staff
faculty = SRJC faculty
class = SRJC DET 190, 191 or 193 EV or Alt Fuel class students, led by faculty
NBEAA = volunteer NBEAA engineering, technician and technical writer members,
as assistants to SRJC faculty
Completed Spring 2007 through Fall 2009:
| Status | Task Number | Owner | Description |
| done | 1 | class | Remove all EV components, gas tank and oil heater |
| done | 2 | class | Rebuild brake, steering and suspension systems |
| done | 3 | class | inspect clutch and transaxle, changed fluid, replaced shift link bushings |
| done | 4 | class | Inspect tires and replace if necessary: no visible cracks or damage, wear bars not exceeded, less than 6 years old |
| done | 5 | class | Replace hatch back shocks |
| done | 6 | E&M | Rebuild EV motor |
| done | 7 | class | Reinstall EV motor |
| done | 8 | NBEAA with class | Design and fabricate motor mount adapter |
| done | 9 | NBEAA with class | Design and fabricate front battery rack |
| done | 10 | NBEAA with class | Design and fabricate rear battery rack |
| done | 11 | NBEAA with class | Design and fabricate accessory battery rack |
| done | 12 | Make Mine Electric | Fabricate battery interconnection straps |
| done | 13 | class | Fabricate battery and motor cables |
| done | 14 | class | Install batteries, compression straps, fuses and HV interconnections |
| done | 15 | NBEAA with class | Design, fabricate, assemble and install radiator box and mount |
| done | 16 | NBEAA with class | Design and assemble and install LV battery wire loom |
| done | 17 | NBEAA | Register and insure vehicle |
| done | 18 | NBEAA | Get preliminary wheel alignment |
| done | 19 | NBEAA with class | Design, fabricate, assemble and install AC inlet mount and extension cord |
| done | 19 | NBEAA with class | Verified and fixed all stock electrical systems -- exterior and interior lights, horn, radio |
| done | 20 | class | tighten parking brake |
| done | 21 | class | rigidly mount potbox and add redundant spring |
Goal to be Completed Spring 2010:
| Status | Task Number | Owner | Description |
| done | 22 | class | install BMS |
| done | 23 | class | verify charge operation |
| in process | 24 | NBEAA with class | troubleshoot dead motor controller |
| 25 | NBEAA with class | Reprogram motor controller to reduce acceleration jerkiness | |
| 26 | NBEAA with class | Design, fabricate and install motor fan mount | |
| 27 | NBEAA | Fix shift lever reverse lockout so it stops accidentally going in to reverse | |
| 28 | NBEAA | Replace shift linkage bearings to improve shift action | |
| 29 | class | Tie up front seat belt slack since they don't lock | |
| 30 | class | Verify drive operation |
Other Items to Complete, with EV Content (potential EV class projects):
| Status | Task Number | Owner | Description |
| 31 | Design, fabricate and install trunk floor | ||
| 32 | Redesign, fabricate and assemble power electronics plate, junction box, LV wire loom and console | ||
| 33 | State of charge fuel gage and motor temperature gage | ||
| 34 | Design, fabricate, assemble and install BMS cell boxes and interconnect wire loom | ||
| 35 | Select and install forward and reverse claxons | ||
| 36 | Add high voltage warning signs | ||
| 37 | Lengthen conduit assembly and create front mount | ||
| 38 | Replace stainless steel battery terminal bolts with longer ones | ||
| 39 | Design and fabricate accessory battery hold down | ||
| 40 | Design, fabricate and install cabin heater mount | ||
| 41 | Design, fabricate and install EV component splash and safety shields | ||
| 42 | Weigh vehicle and create weight spreadsheet | ||
| 43 | Fix ride height at Spring Works, final wheel alignment, move whitewalls to inside and rebalance, paint rims | ||
| 44 | Beautify vehicle: rug, interior trim; fuel and temp gage needles; grille; rear bumper mounts and bumper; broken light lens; exterior, engine bay and underside paint | ||
| 45 | Take pictures and measurements as required for manual; may require disassembly but car should be designed for ease of service and it is good experience for new students | ||
| 46 | NBEAA | Create conversion, maintenance and repair manual and post on NBEAA website |
Other Items to Complete, without EV Content (optional for EV class projects):
| Status | Task Number | Owner | Description |
| 47 | Replace front seat belts since they don't lock | ||
| 48 | Remount brake shaft to stock pivot on brake pedal lever | ||
| 49 | Restore rear frame (2 places) | ||
| 50 | Replace right brake rotor and pads; Buy and install lock nuts and cotter pins for front axles; replace two lug nuts | ||
| 51 | Fix heater blower, rear defrost | ||
| 52 | Fix clock, hazard lights and glove box light | ||
| 53 | Replace brake pedal pad |