OPEN SOURCE ELECTRIC VEHICLE PROGRAM
"OSEV"

Updated 12/17/08

GOAL
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Maximize the displacement of petroleum powered miles driven with electric vehicle miles driven, powered by renewable energy.

WHY?
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- Energy Independence
- Emissions Reduction

HOW?
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Convert late model used petroleum powered compact vehicles to electric by:
- Developing a common design for EV conversions, using cost-effective state-of-the-art components in a safe manner.
- Drawing on the expertise of the EV community, and giving back to the community by collaborating with other similar organizations and publishing results in an open source fashion.
- Building prototype conversions and fully documenting them in textbook and video forms.
- Training people how to convert and maintain these vehicles, using the prototype, textbook and video.
- Encouraging and certifying existing and new shops to perform the conversions, and to then support them in the field.
- Sharing the prototype with public and private fleet managers and individuals.

Note: See NBEAA Advocacy page for convincing government to mandate and incent EVs and renewable energy, and for convincing large auto companies to make longer range, lower cost EVs.

CURRENT PROJECTS
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Feature 1. State-of-the-art Compact Car Conversion 2. Economy Compact Car Conversion
Average Range after 5 years >50 miles >25 miles
Acceleration 0-60 MPH in <20 seconds TBD
Maximum Speed on Flat Ground >75 MPH >55 MPH
Continuous Speed up 6% grade >45 MPH TBD
120V AC Conductive Charger Input Yes Yes
240V AC Conductive Charger Input Yes No
Charger PFC >0.9 for use with 240V Avcon public charging systems Yes n/a
Full Charge Time on 240V <3 hours n/a
Full Charge Time on 120V <12 hours <12 hours
Charge Current Adjustability Adjustable Fixed
Drive System Brushless AC induction with disablable regenerative braking for icy conditions Brushed Series DC with no regenerative braking
Target kit price in volume, including batteries <$15K <$7.5K
Permanent Body Modifications Trunk floor removed where muffler and spare tire storage areas were for batteries; spare tire to sit on floor of trunk. None
Automatic charge control that stops when first cell reaches maximum voltage or maximum temperature Yes Yes
Discharge warning light and buzzer when first cell reaches minimum voltage or maximum temperature Yes Yes
Drive Overcurrent Immediate Disable Circuit Yes Yes

See requirements.htm for a complete list of requirements.

Components Being Investigated:

Component Makes and Models Being Considered
Donor Cars Honda Civic
Toyota Corolla
Ford Focus
Batteries with BMS Valence Technologies LiFePO4 Epoch series 1C (1 hour minimum) charge modules with integrated BMS
Thunder Sky LFP series prismatic LiFePO4 3C (20 minute minimum) charge cells and separate BMS
LionEV LiFePO4 prismatic TBD charge rate cells and separate BMS
Batteries without BMS HiPower nano LiFePO4 2C (30 minute minimum) charge cells
AltairNano nano Lithium Titanate 5C (10 minute minimum) charge cells
A123 Systems nano LiFePO4 4C (15 minute minimum) charge cells
BMS for Batteries without BMS TBD
Drive Systems Azure Dynamics AC24LS AC induction motor with smooth keyed output shaft and DMOC445 controller
(40 kW peak, 17 kW continuous at 230V nominal input, 88 lb motor, 33 lb controller)
Navitas TSE600-96 96V DC controller and 8" Advanced DC Motor (economy only)
Flywheel and Bell Housing Adapters Electro Automotive Custom Design
Chargers 2 Brusa NLG511-SCs 6.6 kW
Zivan NG1 (economy only)
DCDC Converters Azure Dynamics DCDC750-400/12BC
Dashboard Gage Drivers and Indicator Lights Custom Microchip PIC with CAN bus interface and firmware written in C
Cabin Heaters MES-DEA RM-4 fluid heater

See components.htm for component comparison tables (to be updated and added to).

See configurations.htm for configurations being considered (to be added to).

Project Investigation Vehicles:

Vehicle Relevant Components
Chris Jones' 154 Volt 1966 Ford Mustang Valence Technologies LiFePO4 batteries, Brusa Charger
Peter Oliver's 227 Volt 1956 Porsche Speedster Replica Hi Power LiFePO4 batteries; Azure Dynamics motor with clutch and transmission retained, motor controller and DCDC converter; Brusa charger
Ed Ristad's 156 Volt 1991 Volkswagen Rabbit Azure Dynamics motor, motor controller and DCDC converter; Electro Autmotive flywheel and bellhousing adapter kit
Michele McGeoy's 192 Volt 1992 Toyota Corolla Azure Dyanmics motor, motor controller and DCDC converter
The Late Don Price's 96 Volt 1980 Plymouth Horizon Navitas SRE600-96 motor controller and Zivan NG1 Charger (economy version)

State-of-the-art Compact Car Activities:

Applied for 2008 AAA Greenlight Grant:
Pre-proposal submitted June 30, 2008: SRJC-NBEAA_EV_Conversion_Program.pdf.
Final proposal submitted September 12, 2008: SRJC-NBEAA_EV_Conversion_Program_FINAL.pdf.
Adjustment submitted October 13, 2008: SRJC-NBEAA_EV_Conversion_Program_ADJUSTMENT.pdf.
See AAA's Greenlight Initiative web page for details.

KEY PARTNERS
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Santa Rosa Junior College

CIRRICULUM DEVELOPMENT
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Presentations to Classes and Groups

Contact: Chris Jones, NBEAA President,  chris_b_jones@prodigy.net

back to NBEAA home page